profit H350

5 axes CNC Machining Centre


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Five axes for universal workshops

It is universal workshops in particular where 5 axes technology is becoming increasingly important. With just a few standard tools, a large as possible range of uses has to be covered, in order to keep the cost of investment in special units and milling tools as low as possible. The new profit H350 Format4 CNC Machining Centre covers these requirements like no other and offers the most up-to-date 5 axes technology at a manageable investment level. The high performance main spindle guarantees excellent results at every angle regardless of the material. In conjunction with the 18 independent drilling spindles and integrated grooving saw aggregate, the profit H350 offers limitless processing possibilities and ensures shortest possible production cycles.

In the new, completely reengineered design, the CNC machining centres from Format4 display dynamics, power and high end technology from the first glance. With the “everything from a single supplier” solutions from Format4 the customer will receive a perfectly matched complete package for the highest of requirements.

... FORMAT4 Premium machines for premium requirements

  • Tailor made financing solutions
  • Constantly high performance in industrial continuous operation
  • Customer specific optimised production solutions
  • Solid design with premium components
  • Many variations of specification packages with high-tech solutions
  • Complete engineering precision
  • Premium user comfort
  • Award winning design
  • Quality and precision from Austria
  • Uncompromised productivity
  • Perfect service package before, during and after the purchase
  • Automation solutions
  • Networked workshop
  • Software and machines from a single supplier

Details

lightPos – LED vacuum pods positioning - revolutionary easy & precise.

lightPos – LED vacuum pods positioning - revolutionary easy & precise.



lightPos:
- Precision (+/-1mm)
- Clearly arranged (immediately visible at a glance on the entire working area)
- Self-explanatory (continuously different colours of the clamping devices in the software, on the clamping device and in the positioned area on the console)
- Suitable for pendulum operation
- Display of machine status during operation of the machine

 Find out more about lightPos here

Rows of Stops

Rows of Stops



For this purpose, the H200 series is equipped with rear and centre fence rows. On the H300 and H350 series, a front stop row is also available as an option. The solid cylinder stops allow flexible component referencing of small, medium and large workpieces on the work area.

Maintenance opening

Maintenance opening



For quick access to change the drill or maintenance work, the hood can be easily opened on all CNC machining centres.

The main spindle: 5 axes - no restrictions

The main spindle: 5 axes - no restrictions



The powerful 5 axes spindle with 12 or optionally 15 kW motor guarantees excellent results whilst milling, drilling and sawing at any angle. The special liquid cooling and high quality ceramic bearings ensure durable precision and incredible smoothness regardless of the material. An inverter regulates the speed and can be set at any speed up to 24.000 rpm.

Limitless processing possibilities with the FORMAT-4 boring unit

Limitless processing possibilities with the FORMAT-4 boring unit



The drilling head with 18 drilling spindles

  • 12 vertical drilling spindles, 32 mm distance between spindles: each can be used individually
  • 6 horizontal drilling spindles, spaced at 32 mm: 4 in the X and 2 in the Y axis, each can be used individually
  • Integrated slot cutter in the X-axis
  • Inverter controlled motor up to 7,500 rpm
  • Highlight: The complete working field can be covered by the drilling head for vertical and horizontal drilling.

  • Individual drill head configuration

    Individual drill head configuration



    Regardless whether the machine will only be used for cabinet manufacturing or as an all-rounder, you can decide which drilling head configuration is the right one for you. Choose between, a drilling head with only vertical spindles or one with spindles and a grooving saw for vertical and horizontal processing. Inverter controlled motor up to 7,500 rpm

    Rotary tool changer, mounted to the outrigger

    Rotary tool changer, mounted to the outrigger



    The rotary tool changer with 18/24 tool positions is mounted at the back of the outrigger and moves with the outrigger along the X axis. The 18/24 position rotating tool changer, keeps tooling changing times to the bare minimum. This makes the Format-4 even more productive!

    Linear guides

    Linear guides



    X-axis guiding system:
    Positioning is carried out by recirculating ball bearings running along hardened and polished linear guides. The X-axis is positioned via a cambered rack and pinion gear.

    Y- and Z-axis guiding system:
    Positioning is carried out by recirculating ball bearings running along hardened and polished linear guides. The Z axis is positioned by a polished recirculating ball spindle.

    Automatic central lubrication system:

    Automatic central lubrication system:



    The lubrication is applied as and when required to the guide carriages of the X, Y and Z axis as well as the bearing spindles in Y and Z. Lubrication is carried out automatically after a preset time.

    Secure workpiece support – precise results

    Secure workpiece support – precise results



    A variety of vacuum pod shapes guarantee the secure positioning of any kind of workpiece shape. In addition, the number of vacuum suction pads and clamping devices can be used flexibly on the entire console without restriction.

    Positioning display of consoles and vacuum pods:

    Positioning display of consoles and vacuum pods:



    In the standard configuration, the workpiece, the workpiece supports and the vacuum suction pads are displayed simultaneously on the CNC board. This guarantees, that the workpiece is securely positioned and that there can be no collision between the tool and vacuum pod. The exact position of the vacuum pods on the consoles is shown accurately using a laser.

    The lightPos system is available as an extension to our standard positioning aid.

    Workpiece stops for veneered panels

    Workpiece stops for veneered panels



    In addition to the standard workpiece cylinder stops, there are additional stops specifically developed to machine veneered panels with projecting veneer or laminate.

    Chip conveyor

    Chip conveyor



    Chip conveyor for waste pieces and residual chips and dust: For the removal of offcuts and chips from the machine chassis (right hand side). At the end of the conveyor belt they are separated using a separating slide and then extracted. The offcuts are collected in a container.

    Workpiece feeding rails

    Workpiece feeding rails



    Loading supports assist in the simple loading and unloading of large or heavy workpieces. A major advantage is that they enable you to operate the machining centre alone.

    Chipping deflection plate

    Chipping deflection plate



    A chip deflector mounted to the spindle controlled by the C-axis enables the unlimited use of existing tools. When machining the edge of a workpiece, dust and chips are directed into the extraction port.

    Extraction connection 

    Extraction connection 



    With the automatic control of the extraction connection, the full extraction capacity is moved between the drilling head and main spindle, depending on what is being used at the time. 

    Length measurement system

    Length measurement system



    The automatic length measuring unit determines the tool length with an accuracy of one hundredth of a millimetre directly within the machine. This eliminates measuring errors by the machine operator.

    Panel activation

    Panel activation



    Specially designed for use with compressed air controlled frame clamp systems, this function offers new possibilities and enormous clamping strength when it comes to the processing of solid wood. The ability to be able to deactivate the consoles individually makes it possible to remove waste material without having to release the vacuum holding the workpiece. This ensures that the workpiece stays in exactly the right position for the next working process (inner profiles etc.).

    12 position linear tool changer

    12 position linear tool changer



    The 12-fold linear tool changer on the left side of the machine base-frame allows the storage of up to 3 units. In addition, the frontmost unit storage position can be used as a pick-up station for hard-to-reach tool changing stations.

    An optional cover protects the high-precision HSK tool-receiving socket from dust and chips.

    4 position linear tool changer moving in the X-axis direction

    4 position linear tool changer moving in the X-axis direction



    Tool changer for 4 tools or aggregates, mounted to the gantry. Ensures quick tool changes even when working in pendulum operation.
     

    CNC machining centre with gantry design

    CNC machining centre with gantry design



    The machine chassis is made from thick walled electrically welded shaped tubes.

    Two different sized working fields for individual requirements

    Two different sized working fields for individual requirements



    profit H350 16.30 X= 3000 mm Y= 1580 mm Z= 250 mm (Passage height from console height) profit H350 16.50 X= 5000 mm Y= 1580 mm Z= 250 mm (Passage height from console height)

    Variable position controlled extraction hood

    Variable position controlled extraction hood



    The extraction hood positions itself fully automatically to the workpiece height which significantly reduces the dust and noise emissions.

    Saw blade changer

    Saw blade changer



    Travels with the outrigger for saw blades with a max. Ø 350 mm

    Status indicator

    Status indicator



    The changing colours of the innovative lighting system display the various machine statuses. This makes it possible to keep up-to-date on the current status of your profit CNC Machining Centre.

    3D simulator with collision control

    3D simulator with collision control



    The 3D simulator enables accurate machining times to be calculated and an exact representation of travel distances, feed rate speeds, overtravel heights and optional equipment such as the 5-motion unit, chip deflectors, rotary tool changer and drilling head. The collision check tests whether any collisions could happen and guarantees the working safety on the machine. Through the allocation of the tool DXF profile, the contour of your router can be shown on the workpiece. Even when calibrating new tools, the DXF profile can be used which helps to reduce the amount of material use.

    Free Working Area due to Hood Park Positioning

    Free Working Area due to Hood Park Positioning



    If the hood is in parking position, the entire working area is freely accessible. The machine operator therefore has no operational restrictions during workpiece positioning.

    Safety concepts can be freely selected

    Safety concepts can be freely selected



    In order to be able to offer our customers different advantages (user-friendliness, productivity, space requirement, ...), the machine is available with several safety concepts:

    • Light barrier
    • Foot mat
    • Bumper
    • Combination of bumper and light barrier

    Flexible processing of extra-long components

    Flexible processing of extra-long components



    Tool changer and control cabinet are located below the zero level of the working area. This allows extra-long components to be flexibly clamped and processed in two steps.

    2-circuit vacuum management

    2-circuit vacuum management



    Thanks to the 2-circuit vacuum management on our consoles, the clamping devices are locked before the workpiece is positioned. The vacuum suction pads can therefore no longer be moved and process reliability is considerably increased.

    100 millimetres suction pad height

    100 millimetres suction pad height



    Our machines are equipped with vacuum suction pads of 100 mm in height. Because of the increased distance between the console and the workpiece, the machining restrictions on the workpiece underside are significantly minimised, as well as when using aggregates on the lateral surfaces.

    Mechanical axis lock system

    Mechanical axis lock system



    The mechanical locking of the C and A axes increases the service life of the spindle and at the same time improves the surface finish of the finished component.

    Video

    Free catalogue

    Here you can click through the online catalogue, download a PDF copy or request your own copy free of charge.