findustry 1352

Wide Belt Sander


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Industrial top performance, freely configurable
FORMAT-4 findustry 1352 | 1353 | 1354 - The new wide belt sanding machines for individual requirements

The new FORMAT-4 wide belt sanding machines findustry convince in industrial use above all by the individually configurable combination of the units. The machine can be equipped with two, three or four units, precisely adapted to the specific use and the respective field of application. Thus, a high degree of customisation guarantees that all requirements are met with regard to surface finish and processing efficiency.

Maximum operating comfort in industrial use.
The clearly structured touch screen control can be operated intuitively. All machine functions are clearly shown graphically on the digital display. The infeed thickness can be set to the tenth of a millimetre directly from the control panel at the touch of a button. The automatic thickness measurement facilitates adjustment of the machine to the desired workpiece thickness. The workpiece is measured without any additional measuring devices and the thickness is then directly transmitted "wirelessly" to the machine. A vacuum table, table extensions with rollers on the inlet and outlet sides as well as optional pressure shoes on the sanding units ensure the best possible comfort and ideal machining conditions for workpieces in every format.

... FORMAT-4 Premium machines for premium requirements

  • Constantly high performance in industrial continuous operation
  • Customer specific optimised production solutions
  • Solid design with premium components
  • Many variations of specification packages with high-tech solutions
  • Complete engineering precision
  • Premium user comfort
  • Award winning design
  • Quality and precision from Austria
  • Uncompromised productivity
  • Perfect service package before, during and after the purchase
  • CE + GS dust certified
  • Tailor made financing solutions

Details

Feeder table wit fixed feeding height

Feeder table wit fixed feeding height



As standard, the feed speed can be continuously adjusted from the control panel between 2.8–20 m/min. The fixed infeed table height of 900 mm guarantees simple and effortless work. Due to the consistent height, the machine can also be integrated into a processing line without any effort.

Touch-screen control

Touch-screen control



A Touch-screen control is available as an option for maximum operating comfort. The clearly structured and intuitive control panel provides maximum productivity. The machine functions that are available are shown graphically and controlled using high quality switches. The infeed thickness is clearly shown on the digital display and by using the push button can be adjusted with an accuracy of 0.1 of a millimetre.

Wireless thickness ­measurement

Wireless thickness ­measurement



Automatic thickness measurement facilitates adjustment of the machine to the desired workpiece thickness. The workpiece is measured directly on the machine without additional measuring devices being required. The required sanding depth can be set in + or - using the adjustment wheel. This wireless option makes it possible to measure the workpiece in front of the machine. The thickness is transferred wirelessly to the machine.

Cutterblock planing head

Cutterblock planing head



A cutterblock planing head is available as an option, as the first processing unit for maximum cutting performance. Activation and deactivation is carried out from the central control panel.

Contact roller aggregate

Contact roller aggregate



A profiled contact roller (D = 180mm and 85° shore) guarantees maximum accuracy with minimum tolerance when calibrating.

Sanding pad aggregate

Sanding pad aggregate



The electro-pneumatic sanding pad is lowered on to the workpiece at the exact correct height for the sanding process. This prevents veneered surfaces from being sanded through, at the front and rear.

Electro-pneumatic segmented sanding shoe "silicon-Tec"

Electro-pneumatic segmented sanding shoe "silicon-Tec"



With a segment width of 27 mm and innovative silicone technology, the electro-pneumatic segmented sanding shoe ensures optimum sanding results and lower compressed air consumption. The pressure of the sanding pad can be individually adjusted in increments of 0.1 bar from the machine infeed side.

Combination sanding unit

Combination sanding unit



The combination unit with a roller diameter of 140 mm is used for the calibration of solid wood. The electro-pneumatic sanding pad is lowered on to the workpiece at the exact correct height for the sanding process. This prevents veneered surfaces from being sanded through, at the front and rear.

Combination super finish aggregate

Combination super finish aggregate



Additional to the contact roller, the combination super finish aggregate also has a sanding cushion with a felt glide coating (chevron belt). This glide belt applies an even softer sanding pressure on the workpiece and is used predominantly for the sanding of lacquered workpieces and for high-gloss materials. The completely uniform pressure, levels out all oscillation marks and guarantees a homogenous sanding result.

The completely uniform pressure, levels out all oscillation marks and guarantees a homogenous sanding result. An electro-pneumatic sanding belt oscillation ensures optimal centring and smooth running. Cutting speed 2.4 - 19 m/s, sanding belt 1370 x 2620 mm.

Cross belt sanding aggregate for a high gloss finish

Cross belt sanding aggregate for a high gloss finish



The cross belt sanding aggregate which is included in the standard equipment and equipped with an electro-pneumatic sanding pad and chevron belt, is particularly suited for the processing of lacquered surfaces and high gloss production. Rough wood fibres that cross the grain are removed by the sanding belt and the subsequent wide belt then smoothes the surface. The cross sanding direction ensures that there are considerably less wood fibres and that a noticeably smoother end result is achieved.

The completely uniform pressure, levels out all oscillation marks and guarantees a homogenous sanding result. An electro-pneumatic sanding belt oscillation ensures optimal centring and smooth running. Cutting speed 2.4 - 19 m/s, sanding belt 150 x 4550 mm.

Brushing equipment

Brushing equipment



As an option, on the delivery side of the machine, it is possible to set up a brushing facility. Different brushes can be inserted and their task is to clean, polish or structure the workpiece surface.

Vacuum table

Vacuum table



The wide belt sander can also be equipped with a vacuum table which is particularly useful for smooth, small or thinner workpieces. The vacuum is created by a high pressure fan which is coupled with the feed. The vacuum holds the workpiece through the holes in the vacuum feed belt.

Roller table extensions

Roller table extensions



As an option, we are able to equip your Format-4 wide belt sander with roller extension tables both on the infeed and outfeed side.

Pressure shoe

Pressure shoe



These can be added to every sanding aggregate and enable a uniform pressure on the workpiece against the feed table, which is particularly important for thin workpieces. Additionally it also reduces the minimum length of the workpiece that can be processed.

Equipment

Electrics
001 3x 400 V motor voltage Standard equipment S
002 3x 230 V motor voltage Option
50 Hz motor frequency Standard equipment S
60 Hz motor frequency Option
29 CSA certificate Option
 
Feeder table
Constant feeding height - fixed table, 900 mm Standard equipment S
Electrical height control of the aggregate incl. fine-adjustment from the control panel Standard equipment S
Variable feed speed adjustment from 2.8-20 m/min adjusted from the control panel using an inverter Standard equipment S
Hand protection and excessively thick workpiece protection Standard equipment S
Conveyor belt without a joint with honeycomb structure Standard equipment S
Automatic feed belt centring Standard equipment S
73 Vacuum table with 4kW (5,5 HP) suction fan integrated into the machine chassis Option
74 Inverter for vacuum fan for vacuum adjustment Option
75 Smooth conveyor belt instead of honeycomb design Option
76 Vacuum table split into 2 zones Option
77 Roller table extension on the infeed side, L=300 mm Option
78 Roller table extension on the outfeed side, L=300 mm Option
79 Fold away working table on the outfeed side, L=900 mm (!78) Option
80 Fold away working table on the infeed side, L=900 mm (!77) Option
81 Measuring device for the workpiece thickness on feeding table Option
82 Automatic thickness measurement with wireless connection (!81) Option
83 Sanding height 200mm instead of 170mm Option
 
Control Systems
Control panel with 7” colour touch screen Standard equipment S
100 program memory spaces Standard equipment S
Notification once maintenance intervals are reached Standard equipment S
Plain text error messages Standard equipment S
Ammeter for aggregate load monitoring Standard equipment S
84 Optimised control software for non-standard processes "corners/angles" (!86) Option
85 Preparing the machine for integration in the conveyor system Option
 
Workpiece measurement sanding pad (must only be selected once)
86 EP workpiece recognition sensor incl. synchronisation with any feed speed Option
87 ESC workpiece recognition sensor with 50 segments, 27 mm segment width and synchronisation with any feed speed Option
 
1st aggregate FINdustry
10A Contact roller aggregate with grooved rollers and 250 mm diameter; Electro-motor position controlled grain compensation to within 1/100 mm from the control panel; Mechanically pre-tensioned rubber pressure rollers; Electro pneumatic oscillation of the sanding belt; Electronic sanding belt positioning safeguard; 1 x 11 kW (15 HP) motor incl. automatic Star Delta start; Cutting speed 18 m/sec; Sanding belt 1370 x 2620 mm Standard equipment S
10B Cutterblock planing aggregate D=140mm; incl. 380 individually changeable blades (14*14*2mm) with 4 cutting edges; pneumatically activated and deactivated from the control panel; 15kW (20HP) motor incl. automatic SD start; Cutting speed 35m/sec. (sanding height 5-170mm) Option
10C EP combination sanding aggregate with grooved contact rollers D=142mm; including electro-pneumatic sanding pad; Electro-motor position controlled grain compensation to within 1/100 mm from the control panel; Mechanically pre-tensioned rubber pressure rollers; Electro pneumatic oscillation of the sanding belt; Electronic sanding belt positioning safeguard; 1 x 11 kW (15 HP) motor incl. automatic Star Delta start; Cutting speed 18 m/sec; Sanding belt 1370 x 2620 mm Option
10D EP Sanding pad aggregate incl. electro-pneumatic sanding pad; Mechanically pre-tensioned rubber pressure rollers; Electro pneumatic oscillation of the sanding belt; Electronic sanding belt positioning safeguard; 1 x 11 kW (15 HP) motor incl. automatic Star Delta start; Cutting speed 18 m/sec; Sanding belt 1370 x 2620 mm Option
10E Lacquer - Cross sanding aggregate incl. segmented electro-pneumatic sanding pad ESC; Segment width 27 mm; incl. quick change system; Chevron belt positioned between the sanding cushion and sanding belt for a homogenous sanding finish without oscillation marks; Variable pressure control from the operators side; Electro pneumatic oscillation of the sanding belt; Electronic sanding belt positioning safeguard; 1 motor with 11 kW (15 HP); Variable cutting speed of 3 - 22m/sec; Cleaning air jets with timer; Sanding belt 150 x 4550 mm Option
10F Lacquer - Sanding pad aggregate incl. segmented electro-pneumatic sanding pad ESC; Segment width 27 mm; Mechanically pre-tensioned rubber pressure rollers; Electro pneumatic oscillation of the sanding belt; Electronic sanding belt positioning safeguard; 1 motor with 11 kW (15 HP); 1 motor with 11 kW (15 HP); Variable cutting speed of 3 - 22m/sec; Cleaning air jets with timer; Sanding belt 1370 x 2620 mm Option
10G Lacquer - Super finish aggregate incl. segmented electro-pneumatic sanding pad ESC; Segment width 27 mm; Chevron belt positioned between the sanding cushion and sanding belt for a homogenous sanding finish without oscillation marks; incl. quick change system; Mechanically pre-tensioned rubber pressure rollers; Electro pneumatic oscillation of the sanding belt; Electronic sanding belt positioning safeguard; 1 motor with 11 kW (15 HP); 1 motor with 11 kW (15 HP); Variable cutting speed of 3 - 22m/sec; Cleaning air jets with timer; Sanding belt 1370 x 2620 mm Option
11 Comfort cutterblock extraction instead of maintenance access at the front of the machine (#10B) Option
12 1st sanding roller in steel Option
13 1st sanding roller in 85° Shore Standard equipment S
14 1st sanding roller in 65° Shore Option
15 1st sanding roller in 45° Shore (#10A, 10C) Option
16 1st cleaning air jets for the sanding aggregate with timer (!10B / !10E / !10F / !10G) Option
17 Standard and counter direction rotation function of the 1st sanding aggregate (!10B / !10E) Option
18 Pressure shoe pneumatically pre-tensioned at the machine outfeed (!10B / !10G) Option
19 ESC- Segmented electro-pneumatic sanding shoe for combination sanding aggregate with 27mm segment width (#10C, 87) Option
 
2nd aggregate FINdustry
20A Contact roller aggregate with grooved rollers and 250 mm diameter; Electro-motor position controlled grain compensation to within 1/100 mm from the control panel; Mechanically pre-tensioned rubber pressure rollers; Electro pneumatic oscillation of the sanding belt; Electronic sanding belt positioning safeguard; 1 x 11 kW (15 HP) motor incl. automatic Star Delta start; Cutting speed 18 m/sec; Sanding belt 1370 x 2620 mm Standard equipment S
20B EP combination sanding aggregate with grooved contact rollers D=142mm; including electro-pneumatic sanding pad; Electro-motor position controlled grain compensation to within 1/100 mm from the control panel; Mechanically pre-tensioned rubber pressure rollers; Electro pneumatic oscillation of the sanding belt; Electronic sanding belt positioning safeguard; 1 x 11 kW (15 HP) motor incl. automatic Star Delta start; Cutting speed 18 m/sec; Sanding belt 1370 x 2620 mm Option
20C EP Sanding pad aggregate incl. electro-pneumatic sanding pad; Mechanically pre-tensioned rubber pressure rollers; Electro pneumatic oscillation of the sanding belt; Electronic sanding belt positioning safeguard; 1 x 11 kW (15 HP) motor incl. automatic Star Delta start; Cutting speed 18 m/sec; Sanding belt 1370 x 2620 mm Option
20D Lacquer - Sanding pad aggregate incl. segmented electro-pneumatic sanding pad ESC; Segment width 27 mm; Mechanically pre-tensioned rubber pressure rollers; Electro pneumatic oscillation of the sanding belt; Electronic sanding belt positioning safeguard; 1 motor with 11 kW (15 HP); 1 motor with 11 kW (15 HP); Variable cutting speed of 3 - 22m/sec; Cleaning air jets with timer; Sanding belt 1370 x 2620 mm Option
20E Lacquer - Super finish aggregate incl. segmented electro-pneumatic sanding pad ESC; Segment width 27 mm; Chevron belt positioned between the sanding cushion and sanding belt for a homogenous sanding finish without oscillation marks; incl. quick change system; Mechanically pre-tensioned rubber pressure rollers; Electro pneumatic oscillation of the sanding belt; Electronic sanding belt positioning safeguard; 1 motor with 11 kW (15 HP); 1 motor with 11 kW (15 HP); Variable cutting speed of 3 - 22m/sec; Cleaning air jets with timer; Sanding belt 1370 x 2620 mm Option
20F Lacquer - Cross sanding aggregate incl. segmented electro-pneumatic sanding pad ESC; Segment width 27 mm; incl. quick change system; Chevron belt positioned between the sanding cushion and sanding belt for a homogenous sanding finish without oscillation marks; Variable pressure control from the operators side; Electro pneumatic oscillation of the sanding belt; Electronic sanding belt positioning safeguard; 1 motor with 11 kW (15 HP); Variable cutting speed of 3 - 22m/sec; Cleaning air jets with timer; Sanding belt 150 x 4550 mm Option
21 2nd sanding roller in steel Option
22 2nd sanding roller in 85° Shore Option
23 2nd sanding roller in 65° Shore Option
24 2nd sanding roller in 45° Shore (#20A, 20B) Standard equipment S
25 2nd cleaning air jets for the sanding aggregate with time control (!20D / !20E / !20F) Option
26A Standard and counter direction rotation function of the 2nd sanding aggregate Option
28 Pressure shoe mechanically pre-tensioned between the 1st and 2nd sanding aggregate Option
27 Pressure shoe pneumatically pre-tensioned at the machine outfeed (!20F) Option
29A ESC- Segmented electro-pneumatic sanding shoe for combination sanding aggregate with 27mm segment width (#20B) Option
 
Motor options
101 1st motor 15kW instead of 11kW (!10B) Option
102 1st motor 18.5kW instead of 11kW Option
103 1st motor 22kW instead of 11kW Option
201 2nd motor 15kW instead of 11kW Option
202 2nd motor 18.5kW instead of 11kW Option
50 11kW Softstart Option
51 15kW Softstart (#10B / #101 / #201 / #301 / #401) Option
52 18.5kW Softstart (#102 / #202) Option
53 11kW; Variable cutting speed of 2.4-19m/sec; (!10E/!10F/!10G/!20G/!20E/!20F) Option
54 15kW; Variable cutting speed of 2.4-19m/sec; (!10B/ #101 / #201) Option
55 18.5kW; Variable cutting speed of 2.4-19m/sec; (!10B/ #102 / #202) Option
56 Surcharge for variable cutting speed 15kW instead of 11kW (#101/#201 in combination with "lacquer" aggregate) Option
57 Surcharge for variable cutting speed 18.5kW instead of 11kW (#102/#202 in combination with "lacquer" aggregate) Option
 
Finish aggregates FINdustry
60 Feeding table extension for 2 brush aggregates Option
61 Cleaning brushing device situated on the machine outfeed, Ø 150 mm, incl. brush (!64) Option
62 Feeding belt - Cleaning brushing device situated on the machine outfeed, Ø 150 mm, incl. brush Option
63 "Scotch-Brite" brushing device situated at the outfeed, ᴓ 150 mm, incl. brush (!64) Option
64 Tynex structuring brushing unit 11 kW (15 HP) with structuring brush K 60 Ø 200 mm (!60/!61/!63) Option
65 Electrical height adjustment of the Tynex structuring brushing aggregate via Touch Screen (#64) Option
66 Quick change system for the brushing device (#64) Option
67 Additional Tampico cleaning brush Ø 200 mm (#66) Option
68 Additional Scotch-Brite brush Ø 200 mm (#66) Option
69 UV lamp on the outfeed side of the machine Option
70 Turbo- rotation- cleaning nozzles for workpiece and feed belt (!71) Option
71 Oscillation cleaning nozzles for workpiece and feed belt (!70) Option
72 Ionisation beam at the machine outfeed (!60) Option
 
Transport
221 Container packaging Option
 

Video

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