profit H300 c-tech

c-tech CNC Machining Centre


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The all-rounder with XL processing capacity

The increasing demand for custom-made products in furniture, door and window production is providing a challenge for all workshops, above all smaller companies: Diverse profiles have to be produced with flexibility, efficiency and in several thicknesses, to be able to keep up with larger manufacturers in the market. With a large dimensioned working field in Y, the profit H300 offers almost limitless possibilities in panel and solid wood processing. Standard and special applications can be flexibly covered with the wide range of products and numerous configuration options available. To ensure a productive work process, the machine and software must be in perfect harmony, numerous interfaces from various suppliers often make this interaction difficult. With the “everything from a single supplier” solutions from Format4 the customer will receive a perfectly matched complete package for the highest of requirements.

  • The solid gantry design including gantry drive with servomotors on both sides
  • The drilling head covers the whole working field, both horizontally and vertically
  • Up to 36 tool positions, for every challenge

 

... FORMAT4 Premium machines for premium requirements

Details

Linear guides

Linear guides



Head-guided Y and Z axes with enclosed bearing: recirculating ball bushings running on hardened and ground linear guides; the Y and Z axes are positioned using a ground recirculating ball screw.

lightPos – LED vacuum pods positioning - revolutionary easy & precise.

lightPos – LED vacuum pods positioning - revolutionary easy & precise.



lightPos:
- Precision (+/-1mm)
- Clearly arranged (immediately visible at a glance on the entire working area)
- Self-explanatory (continuously different colours of the clamping devices in the software, on the clamping device and in the positioned area on the console)
- Suitable for pendulum operation
- Display of machine status during operation of the machine

 Find out more about lightPos here

Maintenance opening

Maintenance opening



For quick access to change the drill or maintenance work, the hood can be easily opened on all CNC machining centres.

Automatic centralised lubrication

Automatic centralised lubrication



All of the moveable axes are continuously automatically lubricated ensuring low-maintenance, reliability and constant operational readiness. The lubrication is time controlled and pneumatically engaged onto the lubricating points of the X-, Y- and Z- axes guides. The lubricating cycle is set by the controls of the axes.

Secure workpiece support – precise results

Secure workpiece support – precise results



A variety of vacuum pod shapes guarantee the secure positioning of any kind of workpiece shape. In addition, the number of vacuum suction pads and clamping devices can be used flexibly on the entire console without restriction.

Positioning display of consoles and vacuum pods:

Positioning display of consoles and vacuum pods:



In the standard configuration, the workpiece, the workpiece supports and the vacuum suction pads are displayed simultaneously on the CNC board. This guarantees, that the workpiece is securely positioned and that there can be no collision between the tool and vacuum pod. The exact position of the vacuum pods on the consoles is shown accurately using a laser.

The lightPos system is available as an extension to our standard positioning aid.

Limitless processing possibilities with the FORMAT-4 boring unit

Limitless processing possibilities with the FORMAT-4 boring unit



The drilling head with 18 drilling spindles

  • 12 vertical drilling spindles, 32 mm distance between spindles: each can be used individually
  • 6 horizontal drilling spindles, spaced at 32 mm: 4 in the X and 2 in the Y axis, each can be used individually
  • Integrated slot cutter in the X-axis
  • Inverter controlled motor up to 7,500 rpm
  • Highlight: The complete working field can be covered by the drilling head for vertical and horizontal drilling.

  • Individual drill head configuration

    Individual drill head configuration



    Regardless whether the machine will only be used for cabinet manufacturing or as an all-rounder, you can decide which drilling head configuration is the right one for you. Choose between, a drilling head with only vertical spindles or one with spindles and a grooving saw for vertical and horizontal processing. Inverter controlled motor up to 7,500 rpm

    Spindle

    Spindle



    With a motor power of 12 to 15 kW with up to 24.000 rpm and inverter controlled, the main spindle motor is more than capable to tackle any task. The motor is fixed directly on to the carrier unit in the Z-axis. The highly precise vertical guiding of the moulder motor is guaranteed by two vertical guide tracks. The HSK F63 tool clamping is carried out automatically. The clamping pressure of the tool is controlled by sensors and the operation safety guaranteed. The tooling housing is cleaned pneumatically. The C-axis is optionally as the available fourth axis and is interpolating (360°) with a compressed air interface for the units.

    Chipping deflection plate

    Chipping deflection plate



    A chip deflector mounted to the spindle controlled by the C-axis enables the unlimited use of existing tools. When machining the edge of a workpiece, dust and chips are directed into the extraction port.

    Controlled extraction hood

    Controlled extraction hood



    The extraction hood positions itself fully automatically to one of 3 positions in relation to the workpiece height which significantly reduces the dust and noise emissions.

    Length measurement system

    Length measurement system



    The automatic length measuring unit determines the tool length with an accuracy of one hundredth of a millimetre directly within the machine. This eliminates measuring errors by the machine operator.

    12 position linear tool changer

    12 position linear tool changer



    The 12-fold linear tool changer on the left side of the machine base-frame allows the storage of up to 3 units. In addition, the frontmost unit storage position can be used as a pick-up station for hard-to-reach tool changing stations.

    An optional cover protects the high-precision HSK tool-receiving socket from dust and chips.

    18-position rotary tool changer mounted to the outrigger

    18-position rotary tool changer mounted to the outrigger



    The rotary tool changer with 18 tool positions is mounted to the back of the gantry and moves together with the gantry along the X-axis. The 18 position rotating tool changer, keeps tool changing times to the bare minimum.

    4 position linear tool changermoving in the X-axis direction

    4 position linear tool changermoving in the X-axis direction



    Tool changer for 4 tools or aggregates, mounted to the gantry. Ensures quick tool changes even when working in pendulum operation.

    Status indicator

    Status indicator



    The changing colours of the innovative lighting system display the various machine statuses. This makes it possible to keep up-to-date on the current status of your profit CNC Machining Centre.

    Compressed air nozzle/spraying unit

    Compressed air nozzle/spraying unit



    Mounted onto the main spindle to optimise routing.

    12 position linear tool changer mounted to the machine chassis

    12 position linear tool changer mounted to the machine chassis



    The tool changer with 12 tooling positions improves productivity and creates more space for additional tools on the machine.

    Two different sized working fields for individual requirements

    Two different sized working fields for individual requirements



    profit H300 16.33 X= 3300 mm Y= 1580 mm Z= 250 mm (Passage height from console height) profit H300 16.53 X= 5300 mm Y= 1580 mm Z= 250 mm (Passage height from console height)

    CNC machining centre with gantry design

    CNC machining centre with gantry design



    The machine chassis is made from thick walled electrically welded shaped tubes.

    Workpiece cylinder stops at “double zero point” (second fence row)

    Workpiece cylinder stops at “double zero point” (second fence row)



    Additional to the workpiece cylinder stops for the “standard-zero point” is the second fence row found in the front part on every work bed, particularly useful for processing large workpieces. (Available as an option with the H20)

    Panel activation

    Panel activation



    Specially designed for use with compressed air controlled frame clamp systems, this function offers new possibilities and enormous clamping strength when it comes to the processing of solid wood. The ability to be able to deactivate the consoles individually makes it possible to remove waste material without having to release the vacuum holding the workpiece. This ensures that the workpiece stays in exactly the right position for the next working process (inner profiles etc.).

    Workpiece feeding rails

    Workpiece feeding rails



    Feeding rails to ensure easy loading and unloading of large or heavy workpieces. An important feature for the one man workshop in operating the profit 2.s, profit 3.s and profit 4.s machining centres!

    Workpiece stops for veneered panels

    Workpiece stops for veneered panels



    In addition to the standard workpiece cylinder stops, there are additional stops specifically developed to machine veneered panels with projecting veneer or laminate.

    Chip conveyor

    Chip conveyor



    Chip conveyor for waste pieces and residual chips and dust: For the removal of offcuts and chips from the machine chassis (right hand side). At the end of the conveyor belt they are separated using a separating slide and then extracted. The offcuts are collected in a container.

    Horizontal spindle motor

    Horizontal spindle motor



    The horizontal spindle motor has an ER25 collet chuck on the right and an ER32 collet chuck, with integrated extractor for perfect extraction results during lock box machining, on the left side. The variable speed of up to 18000 rpm and the pneumatic swivelling from 0° to 7° (ideal for door hinge machining) enable flexible application possibilities.

    Flexible processing of extra-long components

    Flexible processing of extra-long components



    Tool changer and control cabinet are located below the zero level of the working area. This allows extra-long components to be flexibly clamped and processed in two steps.

    2-circuit vacuum management

    2-circuit vacuum management



    Thanks to the 2-circuit vacuum management on our consoles, the clamping devices are locked before the workpiece is positioned. The vacuum suction pads can therefore no longer be moved and process reliability is considerably increased.

    100 millimetres suction pad height

    100 millimetres suction pad height



    Our machines are equipped with vacuum suction pads of 100 mm in height. Because of the increased distance between the console and the workpiece, the machining restrictions on the workpiece underside are significantly minimised, as well as when using aggregates on the lateral surfaces.

    Free catalogue

    Here you can click through the online catalogue, download a PDF copy or request your own copy free of charge.