profil 45 M

Tilting Spindle Moulder


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The powerhouse with premium comfort

The new high tech tilting spindle moulder from Format-4 offers premium operating comfort and top quality Austrian machine manufacturing precision. With elegant design, a long and solid cast iron moulding table and innovative detailed solutions, the profil 45 M convinces by dealing with all requirements of professional woodworking.

The profil 45 M from Format-4 with its unique configurations is the industrial machine for professional special moulding work and highest efficiency for perfect woodworking.

... FORMAT-4 Premium machines for premium requirements

  • Constantly high performance in industrial continuous operation
  • Customer specific optimised production solutions
  • Solid design with premium components
  • Many variations of specification packages with high-tech solutions
  • Complete engineering precision
  • Premium user comfort
  • Award winning design
  • Quality and precision from Austria
  • Uncompromised productivity
  • Perfect service package before, during and after the purchase
  • CE + GS dust certified
  • Tailor made financing solutions

Details

Small details - Big impact!

Small details - Big impact!



The “Easy-Glide” tilting segment guide in every Format-4 machine aggregate meets the high requirements of business and industry. A precise, guided, double-sided support, guarantees maximum load bearing and tolerance free tilting.

The Spindle Unit: Precision, down to the smallest detail

The Spindle Unit: Precision, down to the smallest detail



Every detail of the heavy duty profil 45 spindle moulder unit has been designed based on decades of machine manuacturing experience combined with modern production techniques. The powerful spindle motor unit on the profil 45 has been specially designed for industrial use. With the precision dual guidance ensuring exact angle adjustments and the dovetail guiding system guaranteeing exact linear height adjustment, you are assured accurate settings for many years to come.

“Power-Drive”

“Power-Drive”



Turn the control knob for quick adjustment, and push the button for fine adjustment. The LED display clearly shows the actual value.

Quick-change spindle ­system

Quick-change spindle ­system



The spindle quick-change system will provide you with almost limitless possibilities of use. You can use spindles with pre-mounted tools for series production, or use spindles with a different diameter. The spindle can be changed in seconds. A particular highlight is the ability to mount a high speed router spindle with 15,000 rpm capability. For maximum stability and durability the Format-4 spindle has been designed with 3 high quality “precision type” bearings!

High-Speed Router Spindle

High-Speed Router Spindle



The high speed router spindle is designed for router shaft diameters of Ø 6–16 mm and a speed of 15,000 rpm with up to 10 HP.

The FORMAT-4 moulder spindle tilts backwards: This is an important advantage for you when working on all kinds of pieces!

The FORMAT-4 moulder spindle tilts backwards: This is an important advantage for you when working on all kinds of pieces!



Forward tilting of the spindle moulder can be dangerous and has serious handling disadvantages: Increased risk of accidents, Limited height of workpiece, Power feeder operation is not possible, Inferior workpiece finish, Poor or even impossible chip removal The Format-4 spindle tilts backwards which has many advantages: Safety, as there is no pinch point , Suitable for any workpiece size, Problem-free power feeder application, Impeccable machined surface, Optimal chip removal

Spindle fence control

Spindle fence control



The precise quick adjustment of the spindle is done using motors and the current setting is displayed in real time.

Spindle moulder fence quick clamping system 

Spindle moulder fence quick clamping system 



Available as an option: Attach and release the moulding fence in a single hand movement. By simply moving the quick-clamp lever, the moulder fence can be fixed in the desired position and released completely, with just the turn of a hand and without any force.  

"Quick-Lock" 

"Quick-Lock" 



Change routing tools quickly and safely. The 'Quick-Lock' clamping system allows a convenient change of cutters on the table router and reduces the risk of injury from slipping. Suitable for Ø 30 mm spindles 

Moulder fence with tilt-away bracket

Moulder fence with tilt-away bracket



Important for quick and efficient change of moulding tools, moulder spindle and for curved moulding.

Spindle moulder table opening: 320 mm

Spindle moulder table opening: 320 mm



The large table opening allows for maximum operator safety. For large dimension tooling, as used for tenoning and panel raising, the cutterblock can be conveniently positioned below the table.

Dual extraction for the spindle function

Dual extraction for the spindle function



The dual extraction system from the spindle unit and fence ensures that the machine stays clean and dust free.

Details: Stability and high performance even when under maximum load

Details: Stability and high performance even when under maximum load



The solid, highly precise cast iron machine table guarantees maximum stability and a complete vibration-free process even when under maximum load. The 1270 mm long stable front pull out support increases the support surface by up to 400 mm. The emergency off switch is mounted to the front of the pull out for maximum operating safety and is always within reach. (Option) Increase the working surface area of your profil 45 M by 670 mm on both sides with the solid table extensions. If the extensions are taken as an option then the machine will be equipped with an extended front pull out support of 2200 mm. (Option)

Equipment

Electrics
001 3x 400 V motor voltage Standard equipment S
002 3x 230 V motor voltage Optional equipment at no extra cost
004 50 Hz motor frequency Standard equipment S
005 60 Hz motor frequency Optional equipment at no extra cost
007 7,5 HP (5,5 kW) S6/40% Standard equipment S
008 10 HP (7,35 kW) S6/40% Option
009 13.5 HP (10 kW) S6/40% Option
5 positions at 3500/4500/6000/8000/10,000 rpm Standard equipment S
16 Infinitely variable speed from 1500–10,000 rpm only possible with 7.35 kW (10 HP) S6/40% motor Option
10 Star-delta start Standard equipment S
Forward and Reverse Run Standard equipment S
12 Potential free contact Option
13 Timer for operating hours Option
14 3 phase EURO-plug with delayed start for extractor or power feeder Option
 
Spindle Moulder Unit and Spindle Fence
Table opening 320 mm Standard equipment S
110 Electric moulder spindle tilt 90°–45° Standard equipment S
118 Electrical moulder spindle height setting Standard equipment S
119 Digital display for spindle angle adjustment Standard equipment S
103 Moulder spindle Ø 30 mm, usable height from table 140 mm Standard equipment S
105 Moulder spindle Ø 1¼”, usable height from table 140 mm Option
107 Moulder spindle Ø 32 mm, usable height 140 mm Option
106 Moulder spindle Ø 35 mm, usable height 140 mm Option
101 Moulder spindle Ø 40 mm, usable height from table 160 mm Option
102 Moulder spindle Ø 50 mm, usable height from table 160 mm Option
108 High speed spindle 15,000 rpm Option
121 Spindle locking from outside Standard equipment S
112 Moulder fence 250 for max. tool diameter 250 mm Standard equipment S
123 Centrex moulder guard Standard equipment S
113 MULTI setting system for moulder fence 250, driven by electric motor, for parallel guidance and quick-setting, with digital read-out Standard equipment S
116 Aluminum spindle fence plates anodised 550 mm Standard equipment S
117 Spindle fence plates anodised with “safety bar guides” 550 mm Option
125 Safety fence plates “Integral” 500 mm Option
128 Quick locking of the routing fence Option
180 1270 mm pull out frame with emergency stop Option
183 670 mm table extension on both sides with a pull out frame of 2200 mm Option
 
Important Accessories
215 Moulding device for fixed table moulder Option
212 Swing away device for power feeder Option
 
Feeder device
226 Professional feed package for series work (# 001) Option
 
General
Working height in mm 890
Min. transport width in mm 920
Extractor connection port diameter in mm on spindle moulder fence/below table extraction 140/80
Weight, kg (with average equipment) 730
 
Packaging
223 IPPC packaging Option
 
Transport
221 Container packaging Option
 

Free catalogue

Here you can click through the online catalogue, download a PDF copy or request your own copy free of charge.

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