profil 45 Z

Tilting Spindle Moulder


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Tilting Spindle Moulder profil 45 Z

The profil 45 spindle moulder is one of our best selling machines, providing unique technical solutions. It includes the electronically powered MULTI adjustment system for the spindle moulder fence 250 with automatic parallel alignment as well as quick adjustment on the out-feed fence with a digital indicator. Electrical fine adjustment at the press of a button, accuracy to a tenth of a millimetre, quick spindle exchange system and tool release change in under 10 sec are just a few of the features on a profil 45. Maintenance free and highly precise: the patented tilting segment “Easy-Glide” with 6 year guarantee; 10 year guarantee on the sliding table guiding system, ”X-Roll”.

... FORMAT-4 Premium machines for premium requirements

  • Constantly high performance in industrial continuous operation
  • Customer specific optimised production solutions
  • Solid design with premium components
  • Many variations of specification packages with high-tech solutions
  • Complete engineering precision
  • Premium user comfort
  • Award winning design
  • Quality and precision from Austria
  • Uncompromised productivity
  • Perfect service package before, during and after the purchase
  • CE + GS dust certified
  • Tailor made financing solutions

Details

Small details - Big impact!

Small details - Big impact!



The “Easy-Glide” tilting segment guide in every Format-4 machine aggregate meets the high requirements of business and industry. A precise, guided, double-sided support, guarantees maximum load bearing and tolerance free tilting.

The Spindle Unit: Precision, down to the smallest detail

The Spindle Unit: Precision, down to the smallest detail



Every detail of the heavy duty profil 45 spindle moulder unit has been designed based on decades of machine manuacturing experience combined with modern production techniques. The powerful spindle motor unit on the profil 45 has been specially designed for industrial use. With the precision dual guidance ensuring exact angle adjustments and the dovetail guiding system guaranteeing exact linear height adjustment, you are assured accurate settings for many years to come.

“Power-Drive”

“Power-Drive”



Turn the control knob for quick adjustment, and push the button for fine adjustment. The LED display clearly shows the actual value.

Quick-change spindle ­system

Quick-change spindle ­system



The spindle quick-change system will provide you with almost limitless possibilities of use. You can use spindles with pre-mounted tools for series production, or use spindles with a different diameter. The spindle can be changed in seconds. A particular highlight is the ability to mount a high speed router spindle with 15,000 rpm capability. For maximum stability and durability the Format-4 spindle has been designed with 3 high quality “precision type” bearings!

High-Speed Router Spindle

High-Speed Router Spindle



The high speed router spindle is designed for router shaft diameters of Ø 6–16 mm and a speed of 15,000 rpm with up to 10 HP.

The FORMAT-4 moulder spindle tilts backwards: This is an important advantage for you when working on all kinds of pieces!

The FORMAT-4 moulder spindle tilts backwards: This is an important advantage for you when working on all kinds of pieces!



Forward tilting of the spindle moulder can be dangerous and has serious handling disadvantages: Increased risk of accidents, Limited height of workpiece, Power feeder operation is not possible, Inferior workpiece finish, Poor or even impossible chip removal The Format-4 spindle tilts backwards which has many advantages: Safety, as there is no pinch point , Suitable for any workpiece size, Problem-free power feeder application, Impeccable machined surface, Optimal chip removal

Spindle fence control

Spindle fence control



The precise quick adjustment of the spindle is done using motors and the current setting is displayed in real time.

Moulder fence with tilt-away bracket

Moulder fence with tilt-away bracket



Important for quick and efficient change of moulding tools, moulder spindle and for curved moulding.

Spindle moulder fence quick clamping system 

Spindle moulder fence quick clamping system 



Available as an option: Attach and release the moulding fence in a single hand movement. By simply moving the quick-clamp lever, the moulder fence can be fixed in the desired position and released completely, with just the turn of a hand and without any force.  

"Quick-Lock" 

"Quick-Lock" 



Change routing tools quickly and safely. The 'Quick-Lock' clamping system allows a convenient change of cutters on the table router and reduces the risk of injury from slipping. Suitable for Ø 30 mm spindles 

Safety bar guides

Safety bar guides



The safety bar guides are great for end-grain work (optional).

Spindle moulder table opening: 320 mm

Spindle moulder table opening: 320 mm



The large table opening allows for maximum operator safety. For large dimension tooling, as used for tenoning and panel raising, the cutterblock can be conveniently positioned below the table.

Dual extraction for the spindle function

Dual extraction for the spindle function



The dual extraction system from the spindle unit and fence ensures that the machine stays clean and dust free.

Tenoning and slotting

Tenoning and slotting



Large and durable, the slot and tenon table “hovers” on top of X-Roll guides - a highly developed, modern guiding design. The shaped arrangement of the rollers (“X-Roll”) helps to evenly distribute the pressure on all sides. The linear position of the steel rollers on the hardened and polished guiding surfaces guarantees precision and smooth operation. A 10-year factory guarantee comes as a standard.

1100 mm outrigger table

1100 mm outrigger table



Option: The outrigger table makes it much easier to process large and heavy work prieces when using the sliding table. Providing support and smoothness, the outrigger telescopic arm is fitted with 4 ball bearing guiding rollers.

Outrigger table 1300

Outrigger table 1300



Option: The 1300 outrigger table has a very large surface area, increasing the support when processing larger pieces. The workpiece roller at the end of the table helps to load larger pieces without causing any damage. When combined with a 2500 mm tennoning table, large doors or windows can be manufactured with ease.

Equipment

Electrics
001 3x 400 V motor voltage Standard equipment S
002 3x 230 V motor voltage Optional equipment at no extra cost
004 50 Hz motor frequency Standard equipment S
005 60 Hz motor frequency Optional equipment at no extra cost
007 7,5 HP (5,5 kW) S6/40% Standard equipment S
008 10 HP (7,35 kW) S6/40% Option
009 13.5 HP (10 kW) S6/40% Option
5 positions at 3500/4500/6000/8000/10,000 rpm Standard equipment S
16 Infinitely variable speed from 1500–10,000 rpm only possible with 7.35 kW (10 HP) S6/40% motor Option
10 Star-delta start Standard equipment S
Forward and Reverse Run Standard equipment S
12 Potential free contact Option
14 3 phase EURO-plug with delayed start for extractor or power feeder Option
 
Spindle Moulder Unit and Spindle Fence
Table opening 320 mm Standard equipment S
110 Electric moulder spindle tilt 90°–45° Standard equipment S
118 Electrical moulder spindle height setting Standard equipment S
119 Digital display for spindle angle adjustment Standard equipment S
103 Moulder spindle Ø 30 mm, usable height from table 140 mm Standard equipment S
105 Moulder spindle Ø 1¼”, usable height from table 140 mm Option
107 Moulder spindle Ø 32 mm, usable height 140 mm Option
106 Moulder spindle Ø 35 mm, usable height 140 mm Option
101 Moulder spindle Ø 40 mm, usable height from table 160 mm Option
102 Moulder spindle Ø 50 mm, usable height from table 160 mm Option
108 High speed spindle 15,000 rpm Option
Manual spindle locking mechanism Standard equipment S
121 Spindle locking from outside Option
112 Moulder fence 250 for max. tool diameter 250 mm Standard equipment S
123 Centrex moulder guard Standard equipment S
113 MULTI setting system for moulder fence 250, driven by electric motor, for parallel guidance and quick-setting, with digital read-out Standard equipment S
116 Aluminum spindle fence plates anodised 550 mm Standard equipment S
117 Spindle fence plates anodised with “safety bar guides” 550 mm Option
125 Safety fence plates “Integral” 500 mm Option
126 Preparation for tenoning hood (tooling dia. max. 350 mm) with speed limitation according to CE-regulations Option
128 Quick locking of the routing fence Option
 
Tenoning and slotting Tables, “X-Roll” guiding system
137 Tenoning and slotting table 1300 mm anodised Standard equipment S
138 Tenoning and slotting table 2050 mm anodised Option
133 Tenoning and slotting table 2500 mm anodised with supporting legs Option
 
Outrigger table, Cross-cut fence
159 Outrigger table 1100 mm with telescopic arm Option
160 Outrigger table 1300 mm Option
164 Cross-cut fence 1100 mm Option
165 Telescopic extension for crosscut fence 1100 mm to 2000 mm (#164) Option
166 Crosscut fence 2600 mm for outrigger table, „X-Roll“ system Option
 
Important Accessories
210 Coupling system for moulder table extension, spindle (Set with 2 pcs) Option
209 Tenoning plate for all sliding tables Option
211 Tenoning hood (tooling dia. max. 270/350 mm) with tenoning plate (only in conbination with option 126) Option
212 Swing away device for power feeder Option
 
Feeder device
226 Professional feed package for series work (# 001) Option
 
General
Working height in mm 890
Min. transport width in mm 935
Extractor connection port diameter in mm on spindle moulder fence/below table extraction 140/80
Weight, kg (with average equipment) 650
 
Packaging
223 IPPC packaging Option
 
Transport
221 Container packaging Option
 

Free catalogue

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