profil 45 M x-motion

Tilting Spindle Moulder


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Premium operating comfort for maximum productivity

When changing the spindle, the renowned moulder spindle quick change system ensures maximum productivity. Spindle moulders with different diameters and pre-mounted tools for serial moulding work can be interchanged and used in seconds.

One of the absolute highlights of the new profil 45 x-motion is the 7“ TFT monitor with “x-motion” control package for unique user comfort of the premium class. The touch screen control unit is always at eye level and provides all the important information at a glance. Alongside all of the settings of the spindle, the new Format-4 spindle moulder fence can also be controlled directly from the touch screen. The premium package offers maximum efficiency, with program recall at the touch of a button with individual configurable moulding programs and an optionally available tooling database.

Highlights:

  • Solid cast iron table offering vibration-free stability
  • Tool free moulder spindle quick change system for high productivity
  • Spindle moulder fence, moulder spindle height and angles can be precisely adjusted using electrical height and angle control
  • Maximum user-friendliness and safety: 320 mm table opening and rearward tilting spindle
  • High performance spindle aggregate with accurate double guiding system and a 6 year guarantee on the tilting segment guide “Easy-Glide” 
  • “x-motion” control package: 7“ TFT-Touchscreen usable at eye level - maximum productivity with program saving, incremental function with current setpoint and actual value display

    ... FORMAT-4 Premium machines for premium requirements

  • Constantly high performance in industrial continuous operation
  • Customer specific optimised production solutions
  • Solid design with premium components
  • Many variations of specification packages with high-tech solutions
  • Complete engineering precision
  • Premium user comfort
  • Award winning design
  • Quality and precision from Austria
  • Uncompromised productivity
  • Perfect service package before, during and after the purchase
  • CE + GS dust certified
  • Tailor made financing solutions

Details

Small details - Big impact!

Small details - Big impact!



The “Easy-Glide” tilting segment guide in every Format-4 machine aggregate meets the high requirements of business and industry. A precise, guided, double-sided support, guarantees maximum load bearing and tolerance free tilting.

The Spindle Unit: Precision, down to the smallest detail

The Spindle Unit: Precision, down to the smallest detail



Every detail of the heavy duty profil 45 spindle moulder unit has been designed based on decades of machine manuacturing experience combined with modern production techniques. The powerful spindle motor unit on the profil 45 has been specially designed for industrial use. With the precision dual guidance ensuring exact angle adjustments and the dovetail guiding system guaranteeing exact linear height adjustment, you are assured accurate settings for many years to come.

High-Speed Router Spindle

High-Speed Router Spindle



The high speed router spindle is designed for router shaft diameters of Ø 6–16 mm at a running speed of 15,000 rpm.

“x-motion” control

“x-motion” control



An absolute highlight of the “x-motion” package is the 7' TFT colour monitor for unique operating comfort that is top class. The touch screen control unit is at eye level and provides all of the important information at a glance. Alongside all of the settings of the spindle, the new Format-4 spindle fence can also be positioned directly from the touch screen. The premium package offers maximum efficiency with program retrieval at the touch of a button with individually configurable moulding programs and the tooling database.

Spindle fence control via touch screen

Spindle fence control via touch screen



Pin point accuracy, exceptional user friendliness, and very short setup time are guaranteed with equipment of the highest standard: With the profil 45 x-motion positioning the fence is done simply and precisely using the centrally located TFT colour display with 7' touch screen. Increase your efficiency and productivity in series production with adjustments being made in seconds and repeatability always guaranteed.

The FORMAT-4 moulder spindle tilts backwards: This is an important advantage for you when working on all kinds of pieces!

The FORMAT-4 moulder spindle tilts backwards: This is an important advantage for you when working on all kinds of pieces!



Forward tilting of the spindle moulder can be dangerous and has serious handling disadvantages: Increased risk of accidents, Limited height of workpiece, Power feeder operation is not possible, Inferior workpiece finish, Poor or even impossible chip removal The Format-4 spindle tilts backwards which has many advantages: Safety, as there is no pinch point , Suitable for any workpiece size, Problem-free power feeder application, Impeccable machined surface, Optimal chip removal

Quick-change spindle ­system

Quick-change spindle ­system



The spindle quick-change system will provide you with almost limitless possibilities of use. You can use spindles with pre-mounted tools for series production, or use spindles with a different diameter. The spindle can be changed in seconds. A particular highlight is the ability to mount a high speed router spindle with 15,000 rpm capability. For maximum stability and durability the Format-4 spindle has been designed with 3 high quality “precision type” bearings!

Spindle fence control

Spindle fence control



The precise quick adjustment of the spindle is done using motors and the current setting is displayed in real time.

Spindle moulder fence quick clamping system 

Spindle moulder fence quick clamping system 



Available as an option: Attach and release the moulding fence in a single hand movement. By simply moving the quick-clamp lever, the moulder fence can be fixed in the desired position and released completely, with just the turn of a hand and without any force.  

"Quick-Lock" 

"Quick-Lock" 



Change routing tools quickly and safely. The 'Quick-Lock' clamping system allows a convenient change of cutters on the table router and reduces the risk of injury from slipping. Suitable for Ø 30 mm spindles 

Moulder fence with tilt-away bracket

Moulder fence with tilt-away bracket



Important for quick and efficient change of moulding tools, moulder spindle and for curved moulding.

Spindle moulder table opening: 320 mm

Spindle moulder table opening: 320 mm



The large table opening allows for maximum operator safety. For large dimension tooling, as used for tenoning and panel raising, the cutterblock can be conveniently positioned below the table.

Details: Stability and high performance even when under maximum load

Details: Stability and high performance even when under maximum load



The solid, highly precise cast iron machine table guarantees maximum stability and a complete vibration-free process even when under maximum load. The 1270 mm long stable front pull out support increases the support surface by up to 400 mm. The emergency off switch is mounted to the front of the pull out for maximum operating safety and is always within reach. (Option) Increase the working surface area of your profil 45 M by 670 mm on both sides with the solid table extensions. If the extensions are taken as an option then the machine will be equipped with an extended front pull out support of 2200 mm. (Option)

Dual extraction for the spindle function

Dual extraction for the spindle function



The dual extraction system from the spindle unit and fence ensures that the machine stays clean and dust free.

Equipment

Electrics (CNC)
@464S Motor 3x 400 V 60 Hz 7.5 kW S6 Star delta start Option
 
Electrics
001 3x 400 V motor voltage Standard equipment S
002 3x 230 V motor voltage Optional equipment at no extra cost
004 50 Hz motor frequency Standard equipment S
005 60 Hz motor frequency Optional equipment at no extra cost
007 7,5 HP (5,5 kW) S6/40% Standard equipment S
008 10 HP (7,35 kW) S6/40% Option
009 13.5 HP (10 kW) S6/40% Option
5 positions at 3500/4500/6000/8000/10,000 rpm Standard equipment S
16 Infinitely variable speed from 1500–10,000 rpm only possible with 7.35 kW (10 HP) S6/40% motor Option
10 Star-delta start Standard equipment S
Forward and Reverse Run Standard equipment S
12 Potential free contact Option
13 Timer for operating hours Standard equipment S
14 3 phase EURO-plug with delayed start for extractor or power feeder Option
26 Plug connection for quick dismantling of the overhead control panel Option
 
Spindle Moulder Unit and Spindle Fence
Table opening 320 mm Standard equipment S
110 Electric moulder spindle tilt 90°–45° Standard equipment S
118 Electrical moulder spindle height setting Standard equipment S
Control panel at eye level with "x-motion" control for the height, angle and fence position Standard equipment S
103 Moulder spindle Ø 30 mm, usable height from table 140 mm Standard equipment S
105 Moulder spindle Ø 1¼”, usable height from table 140 mm Option
107 Moulder spindle Ø 32 mm, usable height 140 mm Option
106 Moulder spindle Ø 35 mm, usable height 140 mm Option
101 Moulder spindle Ø 40 mm, usable height from table 160 mm Option
102 Moulder spindle Ø 50 mm, usable height from table 160 mm Option
108 High speed spindle 15,000 rpm Option
121 Spindle locking from outside Standard equipment S
112 Moulder fence 250 for max. tool diameter 250 mm Standard equipment S
123 Centrex moulder guard Standard equipment S
113 MULTI setting system for moulder fence 250, driven by electric motor, for parallel guidance and quick-setting, with digital read-out Standard equipment S
116 Aluminum spindle fence plates anodised 550 mm Standard equipment S
117 Spindle fence plates anodised with “safety bar guides” 550 mm Option
125 Safety fence plates “Integral” 500 mm Option
128 Quick locking of the routing fence Option
180 1270 mm pull out frame with emergency stop Option
183 670 mm table extension on both sides with a pull out frame of 2200 mm Option
 
Important Accessories
215 Moulding device for fixed table moulder Option
212 Swing away device for power feeder Option
 
Feeder device
226 Professional feed package for series work (# 001) Option
 
General
Working height in mm 890
Min. transport width in mm 920
Extractor connection port diameter in mm on spindle moulder fence/below table extraction 140/80
Weight, kg (with average equipment) 730
 
Packaging
223 IPPC packaging Option
 
Transport
221 Container packaging Option
 

Video

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