profit H200

CNC Machining Centre


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High-end CNC technology at a low investment level

It is universal workshops in particular where affordable CNC technology is becoming increasingly important. Regardless of whether a series of regular standard products or individually designed one-offs are to be made, the universal Format-4 profit H200 machining centre produces finished workpieces with maximum efficiency and are a real profit earner even from day one. In the new, completely reengineered design, the CNC machining centres from Format-4 display dynamics, power and high end technology from the first glance. The new machine chassis with solid steel ribbing guarantees maximum stability at maximum output. With a wide selection of various tool changers and Format-4 software that fits perfectly to the machine, the new FORMAT-4 CNC machining centre is a reliable complete package for the production of doors, windows, staircases and solid wood furniture.

  • The drilling head covers the whole working field, both horizontally and vertically
  • Up to 36 tool positions, for every challenge

... FORMAT-4 Premium machines for premium requirements

  • Tailor made financing solutions
  • Constantly high performance in industrial continuous operation
  • Customer specific optimised production solutions
  • Solid design with premium components
  • Many variations of specification packages with high-tech solutions
  • Complete engineering precision
  • Premium user comfort
  • Award winning design
  • Quality and precision from Austria
  • Uncompromised productivity
  • Perfect service package before, during and after the purchase
  • Compliance with CE regulations
  • Automation solutions
  • Networked workshop
  • Software and machines from a single supplier

Details

SAFETY IN THE SMALLEST OF SPACES

SAFETY IN THE SMALLEST OF SPACES



The CNC machining centres profit H350, H300 and H200, enclosed on all sides by the Format-4 safeSpace, bring the most modern of CNC technology even to smaller workshops. Up to 7,5 m² less installation space required, but with massively increased working safety - that is the CNC advantage of machines from Format-4.

  • Everything at a glance - large monitor and the wide view panel always offer the best view of all processing steps.
  • Immediate status overview - the status display informs you about the current machine status.
  • 3,300 mm door opening makes it easy and comfortable to load and unload

  • Secure workpiece support – precise results

    Secure workpiece support – precise results



    A variety of vacuum pad shapes guarantee secure clamping of every conceivable workpiece form and shape.

    Positioning display of consoles and vacuum pods:

    Positioning display of consoles and vacuum pods:



    The workpiece, consoles and vacuum pods are all displayed in the CNC board simultaneously. This guarantees, that the workpiece is securely positioned and that there can be no collision between the tool and vacuum pod. The exact position of the vacuum pods on the consoles is shown accurately using a laser.

    Linear positioning laser 

    Linear positioning laser 



    Line laser for virtual 0-position in the Y direction for precise positioning of segmental arch frames. 

    Workpiece cylinder stops at “double zero point” (second fence row)

    Workpiece cylinder stops at “double zero point” (second fence row)



    Additional to the workpiece cylinder stops for the “standard-zero point” is the second fence row found in the front part on every work bed, particularly useful for processing large workpieces. (Available as an option with the H20)

    Frame processing 

    Frame processing 



    Continuous fence in the Y direction for an exact positioning of frame components. 

    Status indicator

    Status indicator



    The changing colours of the innovative lighting system display the various machine statuses. This makes it possible to keep up-to-date on the current status of your profit CNC Machining Centre.

    Workpiece feeding rails

    Workpiece feeding rails



    Loading supports assist in the simple loading and unloading of large or heavy workpieces. A major advantage is that they enable you to operate the machining centre alone.

    Template milling

    Template milling



    For template milling there is a separate connection available. Using templates makes it possible to fix complex components in place, that could otherwise not be processed using vacuum pods.

    Panel activation

    Panel activation



    Specially designed for use with compressed air controlled frame clamp systems, this function offers new possibilities and enormous clamping strength when it comes to the processing of solid wood. The ability to be able to deactivate the consoles individually makes it possible to remove waste material without having to release the vacuum holding the workpiece. This ensures that the workpiece stays in exactly the right position for the next working process (inner profiles etc.).

    Workpiece stops for veneered panels

    Workpiece stops for veneered panels



    In addition to the standard workpiece cylinder stops, there are additional stops specifically developed to machine veneered panels with projecting veneer or laminate.

    Size of the working fields

    Size of the working fields



    Working area: X= 3300 mm Y= 1280 mm Z= 250 mm (Passage height from console height)

    Spindle

    Spindle



    With a motor power of 12 to 15 kW with up to 24.000 rpm and inverter controlled, the main spindle motor is more than capable to tackle any task. The motor is fixed directly on to the carrier unit in the Z-axis. The highly precise vertical guiding of the moulder motor is guaranteed by two vertical guide tracks. The HSK F63 tool clamping is carried out automatically. The clamping pressure of the tool is controlled by sensors and the operation safety guaranteed. The tooling housing is cleaned pneumatically. The C-axis is optionally as the available fourth axis and is interpolating (360°) with a compressed air interface for the units.

    Chipping deflection plate

    Chipping deflection plate



    A chip deflector mounted to the spindle controlled by the C-axis enables the unlimited use of existing tools. When machining the edge of a workpiece, dust and chips are directed into the extraction port.

    Chip conveyor

    Chip conveyor



    Chip conveyor for waste pieces and residual chips and dust: For the removal of offcuts and chips from the machine chassis (right hand side). At the end of the conveyor belt they are separated using a separating slide and then extracted. The offcuts are collected in a container.

    Controlled extraction hood

    Controlled extraction hood



    The extraction hood positions itself fully automatically to one of 3 positions in relation to the workpiece height which significantly reduces the dust and noise emissions.

    Extraction connection 

    Extraction connection 



    With the automatic control of the extraction connection, the full extraction capacity is moved between the drilling head and main spindle, depending on what is being used at the time. 

    Compressed air nozzle/spraying unit

    Compressed air nozzle/spraying unit



    Mounted onto the main spindle to optimise routing.

    Length measurement system

    Length measurement system



    Setting the parametres of your tools made easy: every tool length is stored in the tool database accurately to one hundredth of a millimetre.

    12 position linear tool changer

    12 position linear tool changer



    On the left hand side of the machine including one pick up place for aggregates

    4 position linear tool changermoving in the X-axis direction

    4 position linear tool changermoving in the X-axis direction



    Tool changer for 4 tools or aggregates, mounted to the gantry. Ensures quick tool changes even when working in pendulum operation.

    18-position rotary tool changer mounted to the outrigger

    18-position rotary tool changer mounted to the outrigger



    The rotary tool changer with 18 tool positions is mounted to the back of the gantry and moves together with the gantry along the X-axis. The 18 position rotating tool changer, keeps tool changing times to the bare minimum.

    12 position linear tool changer mounted to the machine chassis

    12 position linear tool changer mounted to the machine chassis



    The tool changer with 12 tooling positions improves productivity and creates more space for additional tools on the machine.

    Automatic central lubrication system:

    Automatic central lubrication system:



    The lubrication is applied as and when required to the guide carriages of the X, Y and Z axis as well as the bearing spindles in Y and Z. Lubrication is carried out automatically after a preset time.

    3D simulator with collision control

    3D simulator with collision control



    The 3D simulator enables accurate machining times to be calculated and an exact representation of travel distances, feed rate speeds, overtravel heights and optional equipment such as the 5-motion unit, chip deflectors, rotary tool changer and drilling head. The collision check tests whether any collisions could happen and guarantees the working safety on the machine. Through the allocation of the tool DXF profile, the contour of your router can be shown on the workpiece. Even when calibrating new tools, the DXF profile can be used which helps to reduce the amount of material use.

    Linear guides

    Linear guides



    Y-axis guiding system: Positioning is carried out by recirculating ball bearings running along hardened and polished linear guides. The Y axis is positioned by a polished recirculating ball spindle. Guiding system Z-axis: Positioning is carried out by recirculating ball bearings running along hardened and polished linear guides. The Z axis is positioned by a polished recirculating ball spindle.

    Free catalogue

    Here you can click through the online catalogue, download a PDF copy or request your own copy free of charge.

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