profit H500 16.38 s-motion

5 axes CNC machining centre


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One machine, five axes, limitless creativity

It is universal workshops in particular, where the individual processing of various materials is becoming increasingly important. The most up-to-date 5 axes CNC technology guarantees limitless creativity, and at the same time reduces the initial investment cost and subsequent costs for special aggregates and tools. Individual tooling configuration and fully automatic production at a manageable investment level - the Format-4 profit H500 makes the future of component manufacturing profitable. The high performance main spindle guarantees excellent results at every angle regardless of the material. In conjunction with the 18 independent drilling spindles and integrated grooving saw aggregate, the profit H500 offers limitless processing possibilities and ensures shortest possible production cycles. 

In the new, completely reengineered design, the CNC machining centres from Format-4 display dynamics, power and high end technology from the first glance.

... FORMAT-4 Premium machines for premium requirements

  • Tailor made financing solutions
  • Constantly high performance in industrial continuous operation
  • Customer specific optimised production solutions
  • Solid design with premium components
  • Many variations of specification packages with high-tech solutions
  • Complete engineering precision
  • Premium user comfort
  • Award winning design
  • Quality and precision from Austria
  • Uncompromised productivity
  • Perfect service package before, during and after the purchase
  • Compliance with CE regulations
  • Automation solutions
  • Networked workshop
  • Software and machines from a single supplier

Details

Secure workpiece support – precise results

Secure workpiece support – precise results



A variety of vacuum pad shapes guarantee secure clamping of every conceivable workpiece form and shape.

Positioning display of consoles and vacuum pods:

Positioning display of consoles and vacuum pods:



The workpiece, consoles and vacuum pods are all displayed in the CNC board simultaneously. This guarantees, that the workpiece is securely positioned and that there can be no collision between the tool and vacuum pod. The exact position of the vacuum pods on the consoles is shown accurately using a laser.

Frame processing 

Frame processing 



Continuous fence in the Y direction for an exact positioning of frame components. 

Status indicator

Status indicator



The changing colours of the innovative lighting system display the various machine statuses. This makes it possible to keep up-to-date on the current status of your profit CNC Machining Centre.

Linear guides

Linear guides



Head-guided Y and Z axes with enclosed bearing: recirculating ball bushings running on hardened and ground linear guides; the Y and Z axes are positioned using a ground recirculating ball screw.

Maximum travelling speed without tolerances - X-axis running along cog and rail

Maximum travelling speed without tolerances - X-axis running along cog and rail



The high quality cog and rail drive of the X-axis with angled and cambered teeth guarantee high precision at maximum speed. The speed reduction gears guarantee a high level of repeatability. Sealed bearings: durable and highly precise recirculating ball bushings run on hardened and ground linear guides.

Workpiece cylinder stops at “double zero point” (second fence row)

Workpiece cylinder stops at “double zero point” (second fence row)



Additional to the workpiece cylinder stops for the “standard-zero point” is the second fence row found in the front part on every work bed, particularly useful for processing large workpieces. (Available as an option with the H20)

The FORMAT-4 console table - adaptable for every requirement

The FORMAT-4 console table - adaptable for every requirement



Customised as required, the working area can be equipped with 6, 8 or 10 consoles. Choose between 3 tried and tested console systems with different levels of automisation, ensuring that you have the perfect setup for differing workpiece sizes and designs.

The “s-motion” consoles

The “s-motion” consoles



The fully automatic “s-motion” consoles enable you to completely process door and window components extremely quickly and with first class quality.

Linear positioning laser 

Linear positioning laser 



Line laser for virtual 0-position in the Y direction for precise positioning of segmental arch frames. 

Double line laser 

Double line laser 



When positioning workpieces on split working fields, the optionally available double line laser which is positioned on the middle of the working field in X can be of assistance. 

Workpiece feeding rails

Workpiece feeding rails



Loading supports assist in the simple loading and unloading of large or heavy workpieces. A major advantage is that they enable you to operate the machining centre alone.

Dual level loading supports for the processing of frames

Dual level loading supports for the processing of frames



Loading supports with 2 levels: The frame is positioned with the frame clamps on the inside of the frame so that the outer profile can be processed. The loading supports then drop to the next level, where the frame clamps can then grip the workpiece.

Template routing 

Template routing 



For template routing work there is a Ø-12 connection available in each working field. Using templates makes it possible to fix complex components in place, that cannot be processed using vacuum pods. 

Workpiece fence for veneered surfaces

Workpiece fence for veneered surfaces



Additional to the workpiece cylinder stops; separate stops are available to assist in the processing of veneered surfaces with an overhang of veneer or laminate.

Panel activation

Panel activation



Specially designed for use with compressed air controlled frame clamp systems, this function offers new possibilities and enormous clamping strength when it comes to the processing of solid wood. The ability to be able to deactivate the consoles individually makes it possible to remove waste material without having to release the vacuum holding the workpiece. This ensures that the workpiece stays in exactly the right position for the next working process (inner profiles etc.).

Two different sized working fields for individual requirements

Two different sized working fields for individual requirements



profit H500 16.38 X= 3740 mm Y= 1505 mm Z= 350 mm (Passage height from console height) profit H500 16.56 X= 5540 mm Y= 1505 mm Z= 350 mm (Passage height from console height)

Limitless processing possibilities with the FORMAT-4 boring unit

Limitless processing possibilities with the FORMAT-4 boring unit



The drilling head with 18 drilling spindles

  • 12 vertical drilling spindles, 32 mm distance between spindles: each can be used individually
  • 6 horizontal drilling spindles, spaced at 32 mm: 4 in the X and 2 in the Y axis, each can be used individually
  • Integrated slot cutter in the X-axis
  • Inverter controlled motor up to 7,500 rpm
  • Highlight: The complete working field can be covered by the drilling head for vertical and horizontal drilling.

  • The main spindle: 5 axes - no restrictions

    The main spindle: 5 axes - no restrictions



    The powerful 5 axes spindle with 12 or optionally 15 kW motor guarantees excellent results whilst milling, drilling and sawing at any angle. The special liquid cooling and high quality ceramic bearings ensure durable precision and incredible smoothness regardless of the material. An inverter regulates the speed and can be set at any speed up to 24.000 rpm.

    Variable position controlled extraction hood

    Variable position controlled extraction hood



    The extraction hood positions itself fully automatically to the workpiece height which significantly reduces the dust and noise emissions.

    Aggregate carrier with 2 Z-axes

    Aggregate carrier with 2 Z-axes



    The aggregate carrier with 2 Z-axes enables the quick, alternating use of the boring unit and the main spindle. The distance in which the Z-axes can move is 500 mm; this allows the use of longer tools even when processing thicker workpieces.

    Extraction connection 

    Extraction connection 



    With the automatic control of the extraction connection, the full extraction capacity is moved between the drilling head and main spindle, depending on what is being used at the time. 

    Chip conveyor

    Chip conveyor



    Chip conveyor for waste pieces and residual chips and dust: For the removal of offcuts and chips from the machine chassis (right hand side). At the end of the conveyor belt they are separated using a separating slide and then extracted. The offcuts are collected in a container.

    Chipping deflection plate

    Chipping deflection plate



    A chip deflector mounted to the spindle controlled by the C-axis enables the unlimited use of existing tools. When machining the edge of a workpiece, dust and chips are directed into the extraction port.

    10 position linear tool changer - high flexibility and quick changeover times

    10 position linear tool changer - high flexibility and quick changeover times



    The 10 position linear tool changer ensures quick changeover times, minimises the compressed air requirement and offers ample space for milling tools and chip deflectors.

    Rotary tool changer, mounted to the outrigger

    Rotary tool changer, mounted to the outrigger



    The rotary tool changer with 18/24 tool positions is mounted at the back of the outrigger and moves with the outrigger along the X axis. The 18/24 position rotating tool changer, keeps tooling changing times to the bare minimum. This makes the Format-4 even more productive!

    ...An additional 24 position rotary tool changer

    ...An additional 24 position rotary tool changer



    A second rotary tool changer with space for 24 tools is positioned on the side of the machine chassis and ensures an even quicker production cycle.

    Saw blade changer

    Saw blade changer



    Travels with the outrigger for saw blades with a max. Ø 350 mm

    Automatic centralised lubrication

    Automatic centralised lubrication



    All of the moveable axes are continuously automatically lubricated ensuring low-maintenance, reliability and constant operational readiness. The lubrication is time controlled and pneumatically engaged onto the lubricating points of the X-, Y- and Z- axes guides. The lubricating cycle is set by the controls of the axes.

    Customised maintenance complete package

    Customised maintenance complete package



    The permanent availability of modern production machines is an important influencing factor for the productivity and profit of your company. Continuous, preventative maintenance ensures that your machine is always ready to be used and guarantees constant precision. With our customised maintenance packages, you profit from a long term, continuous high quality of the end product. Additional to a complete machine maintenance check, all of the electrical, pneumatical and mechanical components as well as all of the safety features will be tested. You profit then from a free Hotline Service and will receive special conditions on software, training and spare parts. Get your customised maintenance offer now and guarantee perfect results for years to come.

    Free catalogue

    Here you can click through the online catalogue, download a PDF copy or request your own copy free of charge.

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