profit H350 16.50

5 axes CNC Machining Centre


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Five axes for universal workshops

It is universal workshops in particular where 5 axes technology is becoming increasingly important. With just a few standard tools, a large as possible range of uses has to be covered, in order to keep the cost of investment in special units and milling tools as low as possible. The new profit H350 Format-4 CNC Machining Centre covers these requirements like no other and offers the most up-to-date 5 axes technology at a manageable investment level. The high performance main spindle guarantees excellent results at every angle regardless of the material. In conjunction with the 18 independent drilling spindles and integrated grooving saw aggregate, the profit H350 offers limitless processing possibilities and ensures shortest possible production cycles.

In the new, completely reengineered design, the CNC machining centres from Format-4 display dynamics, power and high end technology from the first glance. With the “everything from a single supplier” solutions from Format-4 the customer will receive a perfectly matched complete package for the highest of requirements.

... FORMAT-4 Premium machines for premium requirements

  • Tailor made financing solutions
  • Constantly high performance in industrial continuous operation
  • Customer specific optimised production solutions
  • Solid design with premium components
  • Many variations of specification packages with high-tech solutions
  • Complete engineering precision
  • Premium user comfort
  • Award winning design
  • Quality and precision from Austria
  • Uncompromised productivity
  • Perfect service package before, during and after the purchase
  • Compliance with CE regulations
  • Automation solutions
  • Networked workshop
  • Software and machines from a single supplier

Details

Secure workpiece support – precise results

Secure workpiece support – precise results



A variety of vacuum pod shapes guarantee the secure positioning of any kind of workpiece shape. In addition, the number of vacuum suction pads and clamping devices can be used flexibly on the entire console without restriction.

Positioning display of consoles and vacuum pods:

Positioning display of consoles and vacuum pods:



In the standard configuration, the workpiece, the workpiece supports and the vacuum suction pads are displayed simultaneously on the CNC board. This guarantees, that the workpiece is securely positioned and that there can be no collision between the tool and vacuum pod. The exact position of the vacuum pods on the consoles is shown accurately using a laser.

The lightPos system is available as an extension to our standard positioning aid.

Frame processing 

Frame processing 



Not only vacuum suction pads but also frame clamping devices can be used for the processing of frame components. In contrast to vacuum suction pads, frame clamping devices use compressed air to generate their clamping force. This allows a significantly higher clamping force to be achieved. The compressed air connections are located on the bottom of the console.

CNC machining centre with gantry design

CNC machining centre with gantry design



The machine chassis is made from thick walled electrically welded shaped tubes.

Status indicator

Status indicator



The changing colours of the innovative lighting system display the various machine statuses. This makes it possible to keep up-to-date on the current status of your profit CNC Machining Centre.

Linear guides

Linear guides



X-axis guiding system:
Positioning is carried out by recirculating ball bearings running along hardened and polished linear guides. The X-axis is positioned via a cambered rack and pinion gear.

Y- and Z-axis guiding system:
Positioning is carried out by recirculating ball bearings running along hardened and polished linear guides. The Z axis is positioned by a polished recirculating ball spindle.

Workpiece feeding rails

Workpiece feeding rails



Loading supports assist in the simple loading and unloading of large or heavy workpieces. A major advantage is that they enable you to operate the machining centre alone.

Workpiece stops for veneered panels

Workpiece stops for veneered panels



In addition to the standard workpiece cylinder stops, there are additional stops specifically developed to machine veneered panels with projecting veneer or laminate.

Panel activation

Panel activation



Specially designed for use with compressed air controlled frame clamp systems, this function offers new possibilities and enormous clamping strength when it comes to the processing of solid wood. The ability to be able to deactivate the consoles individually makes it possible to remove waste material without having to release the vacuum holding the workpiece. This ensures that the workpiece stays in exactly the right position for the next working process (inner profiles etc.).

Two different sized working fields for individual requirements

Two different sized working fields for individual requirements



profit H350 16.30 X= 3000 mm Y= 1580 mm Z= 250 mm (Passage height from console height) profit H350 16.50 X= 5000 mm Y= 1580 mm Z= 250 mm (Passage height from console height)

Limitless processing possibilities with the FORMAT-4 boring unit

Limitless processing possibilities with the FORMAT-4 boring unit



The drilling head with 18 drilling spindles

  • 12 vertical drilling spindles, 32 mm distance between spindles: each can be used individually
  • 6 horizontal drilling spindles, spaced at 32 mm: 4 in the X and 2 in the Y axis, each can be used individually
  • Integrated slot cutter in the X-axis
  • Inverter controlled motor up to 7,500 rpm
  • Highlight: The complete working field can be covered by the drilling head for vertical and horizontal drilling.

  • The main spindle: 5 axes - no restrictions

    The main spindle: 5 axes - no restrictions



    The powerful 5 axes spindle with 12 or optionally 15 kW motor guarantees excellent results whilst milling, drilling and sawing at any angle. The special liquid cooling and high quality ceramic bearings ensure durable precision and incredible smoothness regardless of the material. An inverter regulates the speed and can be set at any speed up to 24.000 rpm.

    Variable position controlled extraction hood

    Variable position controlled extraction hood



    The extraction hood positions itself fully automatically to the workpiece height which significantly reduces the dust and noise emissions.

    Chip conveyor

    Chip conveyor



    Chip conveyor for waste pieces and residual chips and dust: For the removal of offcuts and chips from the machine chassis (right hand side). At the end of the conveyor belt they are separated using a separating slide and then extracted. The offcuts are collected in a container.

    Chipping deflection plate

    Chipping deflection plate



    A chip deflector mounted to the spindle controlled by the C-axis enables the unlimited use of existing tools. When machining the edge of a workpiece, dust and chips are directed into the extraction port.

    Extraction connection 

    Extraction connection 



    With the automatic control of the extraction connection, the full extraction capacity is moved between the drilling head and main spindle, depending on what is being used at the time. 

    Length measurement system

    Length measurement system



    The automatic length measuring unit determines the tool length with an accuracy of one hundredth of a millimetre directly within the machine. This eliminates measuring errors by the machine operator.

    12 position linear tool changer

    12 position linear tool changer



    The 12-fold linear tool changer on the left side of the machine base-frame allows the storage of up to 3 units. In addition, the frontmost unit storage position can be used as a pick-up station for hard-to-reach tool changing stations.

    An optional cover protects the high-precision HSK tool-receiving socket from dust and chips.

    4 position linear tool changer moving in the X-axis direction

    4 position linear tool changer moving in the X-axis direction



    Tool changer for 4 tools or aggregates, mounted to the gantry. Ensures quick tool changes even when working in pendulum operation.
     

    Rotary tool changer, mounted to the outrigger

    Rotary tool changer, mounted to the outrigger



    The rotary tool changer with 18/24 tool positions is mounted at the back of the outrigger and moves with the outrigger along the X axis. The 18/24 position rotating tool changer, keeps tooling changing times to the bare minimum. This makes the Format-4 even more productive!

    Automatic central lubrication system:

    Automatic central lubrication system:



    The lubrication is applied as and when required to the guide carriages of the X, Y and Z axis as well as the bearing spindles in Y and Z. Lubrication is carried out automatically after a preset time.

    3D simulator with collision control

    3D simulator with collision control



    The 3D simulator enables accurate machining times to be calculated and an exact representation of travel distances, feed rate speeds, overtravel heights and optional equipment such as the 5-motion unit, chip deflectors, rotary tool changer and drilling head. The collision check tests whether any collisions could happen and guarantees the working safety on the machine. Through the allocation of the tool DXF profile, the contour of your router can be shown on the workpiece. Even when calibrating new tools, the DXF profile can be used which helps to reduce the amount of material use.

    Video

    Free catalogue

    Here you can click through the online catalogue, download a PDF copy or request your own copy free of charge.